Readings


 

Recommended Reading List ] Publications ]
 

Hinckley, C. Martin, Make No Mistake -
An Outcome-Based Approach to Mistake-Proofing,
Productivity Press, Portland, 2001.
http://www.productivityinc.com/press/index.html

Dr. Hinckley has gathered --for the first time in a single source-- the best methods for reducing complexity, variation, and mistakes. The centerpiece of the book is an outcome-based classification system for mistake-proofing that focuses on preventing rather than detecting defects. As the author states, "The great value of mistake-proofing is that, independent of the cause, psychological factor, production stage, or potential consequences, it blocks or warns about an undesired outcome at a point in the process when the consequences can be minimized." Undesired outcomes include omitted parts, parts placed in the wrong orientation, and the use of incorrect information, among others thoroughly categorized by the author.

When mistake-proofing practices are sorted according to the outcome they control, more similarities emerge in both the problems and the control methods than when organized by any other approach. Thus, this technique provides the fastest and easiest means for identifying alternative mistake-proofing concepts.

Because mistake-proofing is a skill that improves through familiarity with previous solutions, this new classification system is the key to rapidly finding outstanding solutions to current problems in design and on the shop floor.

Make No Mistake covers all aspects of mistake-proofing, and includes:

  • Over 200 mistake-proofing examples from varied industries.

  • Easy-to-use mistake-proofing documentation forms you can use on the job.

  • Introduction to principles of mistake proofing and design for assembly.

  • A quick, step-by-step methodology for developing superior mistake-proofing concepts.

  • Listing of select suppliers of mistake-proofing devices.



 

 

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