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Program Benefits:
Mistake Blocker uses the power of mistake-proofing (poka-yoke) to completely
control mistakes that can not be eliminated through the simplification of
products and processes. Easy to learn and use, this is the first
mistake-proofing methodology. Although most organizations are beginning to
understand the importance of mistake-proofing, they have difficulty making
substantive changes because novices at mistake proofing cannot find relevant
examples and they do not recognize the mistake-proofing principles that could
apply to their specific problems. Using a catalog of hundreds of examples,
associates are able to quickly identify mistake-proofing principles and develop
mistake-proofing concepts like the experts. Your entire product design and
production team will benefit from:
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Anticipating and preventing mistakes before they occur
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Rapid and efficient generation of mistake-proofing concepts
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More effective mistake-proofing solutions
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Faster mistake-proofing deployment
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Improved product quality
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More efficient production as waste is eliminated
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More loyal customers
Program Description:
Mistake-proofing begins during the course as associates apply the techniques
they have learned to their own products and processes. After learning of the
frequency, consequences, and attributes of mistakes, associates will be able to
prioritize mistake-proofing opportunities. Associates also learn a simple
mistake taxonomy that helps them classify observed or anticipated mistakes. This
taxonomy helps the associates quickly find relevant examples and associated
mistake-proofing principles using a catalog of over 200 examples. Lacking
experience, novices typically have difficulty developing sound mistake-proofing
concepts. Assured Quality is the only organization in the world overcomes these
problems by providing easy access to they right kinds of solutions, helping
novices develop mistake-proofing concepts like the experts. After generating a
variety of mistake-proofing concepts, associates will be able to quickly compare
and select the most effective concept using the mistake-proofing effectiveness
matrix. Many of the concepts will be so simple that they can be implemented
within days, having immediate impacts on the production floor.
Implementation and Customization:
These techniques can be applied immediately to associate’s products and
processes. Our flexible approach can be quickly and expertly tailored to reflect
your company’s specific products and concerns.
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Product Details:
Mistake Blocker can be used by design
and production teams to mistake-proof the concepts
or process. Individuals and small teams alike benefits from these skills.
Users include
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